2 replacement options found

Existing pump - Circulation

Brand KSB
Product name 82-60 D Riovar PN10
Overall length 360 mm
Mains connection 3x400 V
Pipe Connection DN 80 PN10

Replacement pump - High Efficiency Premium Smart Exchange sheet

Product name Stratos MAXO 80/0,5-12 -R7 PN10
Item no. 2217966
EEI ≤ 0,17
Overall length 360 mm
Mains connection 1x230 V
Pipe Connection DN 80 PN10
Rated Current 0,30-5,35 A
Nominal power P2 1,29 kW
Fluid temperature range -10 - +90 °C

Comment

Fits without any modification of piping. **NOTE** 1~.
Pumps in R7 design are delivered without temperature sensor.

Product information
Stratos MAXO 80/0,5-12 -R7 PN10

Stratos MAXO 80/0,5-12 -R7 PN10
Item no. : 2217966

Your advantages
  • Intuitive operation by means of application-guided settings with the Setup Guide plus the combination of a new display and operating button using Green Button Technology.
  • Maximum energy efficiency thanks to the combination of optimised and innovative energy-saving functions (e.g. No-Flow Stop).
  • Optimum system efficiency thanks to new and innovative intelligent control functions, such as Dynamic Adapt plus, Multi-Flow Adaptation, T-const. and ΔT-const.
  • Latest communication interfaces (e.g. Bluetooth) for connection to mobile devices and direct pump networking for multiple pump control via Wilo Net.
  • Maximum convenience in electrical installation thanks to a clearly arranged and spacious terminal room and the optimised Wilo-Connector.
Tomorrow’s technology for today’s systems
With optimised and innovative energy-saving features, the Wilo-Stratos MAXO sets new standards for commercial HVAC and drinking water applications in terms of energy efficiency. Its outstanding user-friendliness makes operating the pump easier than ever before.

Construction
Smart glandless circulator with screwed connection or flange connection, EC motor with integrated electronic power adjustment.

Application
Hot-water heating systems of all kinds, air-conditioning systems, closed cooling circuits, industrial circulation systems.

Equipment/function
Field of application

The pump facilitates an operation with highest system efficiency via precise setting of the control mode for the system-specific application (e.g. radiator, underfloor heating, ceiling cooling).

Heating:
  • Radiator
  • Underfloor heating
  • Ceiling heating
  • Fan heater
  • Hydraulic shunt
  • Heat exchanger
Cooling:
  • Ceiling cooling
  • Underfloor cooling
  • Air-conditioning devices
  • Hydraulic shunt
  • Heat exchanger
Heating and cooling combined
  • Automatic switchover
The following control modes are available depending on the selected application:

Control modes
  • Constant speed (control mode)
  • Δp-c for constant differential pressure
  • Δp-v for variable differential pressure
  • Dynamic Adapt plus for continuous (dynamic) adjustment of the delivery rate to the current requirement
  • T-const. for constant temperature regulation
  • ΔT for differential temperature control
  • Constant Q for constant volume flow control
  • Multi-Flow Adaptation: Total volume flow determination through the feeder pump for the needs-based supply of secondary pumps in the heating circuit distributors
  • User-defined PID controller
Optional functions
  • Q-limitmax. for limiting the maximum volume flow
  • Q-limitmin. for limiting the minimum volume flow
  • No-Flow Stop (zero-flow-deactivation)
  • Automatic setback operation
  • Index circuit evaluator (Δp-c control with external actual value sensor)
  • Variable pitch of Δp-v pump curve
Manual settings
  • Selection of the field of application using the Setup Guide
  • Setting the related operating parameters
  • Nominal duty point: direct input of calculated duty point at Δp-v
  • Status display
  • Setting and resetting the energy meters (heating and cooling)
  • Pump venting function
  • Key lock for disabling the settings
  • Function for resetting the factory settings or the saved restoration points (parameter sets)
  • Parameterising the analogue inputs
  • Parameterising the binary inputs
  • Parameterising the relay outputs
  • Dual pump function (for 2 single pumps, which should be operated as twin-head pump)
Automatic functions
  • Power adjustment according to requirements for energy-efficient operation depending on the operating mode
  • Setback operation
  • Deactivation at zero flow (No-Flow Stop)
  • Soft start
  • Automatic troubleshooting routines (e.g. deblocking function)
  • Switchover heating/cooling mode
  • Full motor protection with integrated trip electronics
External control inputs and their functions
2 x analogue inputs:
  • Signal types: 0 – 10 V, 2 – 10 V, 0 – 20 mA, 4 – 20 mA, PT1000
  • Applications: Remote adjustment of the setpoints in every control mode (except Multi-Flow Adaptation), sensor inputs for temperature, differential pressure or free sensor in user-defined PID-operating mode
2 x digital inputs:
  • For potential-free control outputs or switch
  • Parametrizable functions:
  • Ext. Off
  • Ext. Min
  • Ext. Max
  • MANUAL (BMS-OFF)
  • Key lock
  • Switchover between heating/cooling mode
Wilo Net for dual pump management of 2 single pumps, communication of several pumps with each other and pump-remote adjustment via gateway.

Signal and display functions
  • Display status operation display:
  • Setpoint
  • Actual delivery head
  • Actual volume flow
  • Power consumption
  • Electric consumption
  • Temperatures
  • Status display LED: Faultless operation (green LED), pump communication (blue LED)
  • Display status of display fault (display red):
  • Error codes and error description in full text
  • Remedial measures
  • Display status of display warning (display yellow):
  • Warning codes and description of the warning in full text
  • Remedial measures
  • Display status process indicator (display blue):
  • Pump venting
  • Update procedure
  • Display BMS communication (display blue):
  • Summary of the active BMS parameters (baud rate, address,...)
  • Collective fault signal SSM (potential-free changeover contact)
  • Collective run signal SBM (potential-free normally open contact)
Data exchange
  • Bluetooth interface for wireless data exchange and remote operation of the pump using a smartphone or tablet.
  • Serial digital interface Modbus RTU for connecting building automation (BA) via RS485 bus system (possible with Wilo-CIF module Modbus RTU).
  • Serial digital interface BACnet MS/TP for connecting building automation (BA) via RS485 bus system (possible with Wilo-CIF module BACnet MS/TP).
  • Serial digital interface LON for connecting building automation (BA) via bus system LONWorks (possible with Wilo-CIF module LON).
  • Serial digital interface PLR for connecting BA via company-specific coupling module (possible with Wilo-CIF module PLR).
Dual pump management (twin-head pump or 2 x single pumps)
  • Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)
  • Parallel operation (efficiency-optimised peak load cut-in and out)
Equipment
  • For flange-end pumps: Flange versions
  • Standard version for DN 32 to DN 65 pumps: PN 6/10 combination flange (PN 16 flange according to EN 1092-2) for PN 6 and PN 16 counter flanges
  • Standard version for DN 80/DN 100 pumps: PN 6 flange (designed for PN 16 according to EN 1092-2) for PN 6 counter flange
  • Special version for DN 32 to DN 100 pumps: PN 16 flange (according to EN 1092-2) for PN 16 counter flange
  • Various integrated communication interfaces and optionally usable CIF module plug-in position
  • 5 cable inlets for connecting the communication interfaces
  • Bluetooth interface
  • High resolution graphic display with green button and 2 additional buttons
  • User-friendly terminal room
  • Integrated temperature sensor
  • Thermal insulation as standard for heating applications
  • Quick electrical connection with optimised Wilo-Connector for the power supply
Scope of delivery
  • Pump
  • Optimised Wilo-Connector
  • 2x threaded cable connection M16 x 1.5
  • Washers for flange screws (for nominal connection diameters DN 32 - DN 65)
  • Gaskets for threaded connection
  • Thermal insulation
  • Installation and operating instructions
Technical data
  • Permissible temperature range -10 °C to +110 °C
  • Mains connection 1~230 V, 50/60 Hz
  • Protection class IPX4D
  • Screwed connection or flange connection (depending on type) Rp 1 to DN 100
  • Max. operating pressure of standard version: 6/10 bar or 6 bar (special version: 10 bar or 16 bar)
  • Insulation class: F
  • Emitted interference in acc. with: EN 61800-3:2004+A1:2012 / residential environment (C1)
  • Interference resistance in acc. with: EN 61800-3:2004+A1:2012 / industrial environment (C2)
Materials
  • Pump housing: grey cast iron with cataphoretic-coated
  • Thermal insulation: polypropylene
  • Shaft: Stainless steel
  • Bearing: carbon
  • Impeller: Plastic
Description/construction
  • Smart glandless circulator with EC motor and integrated electronic power adjustment
  • Green Button Technology and graphic display
  • Motor protection with trip electronics
  • Plug connection for functional extension with optional CIF module for building automation (BA)
  • Impeller with three-dimensionally curved blades and plastic sealing tube made of carbon fibre composite material
ClimaForm STM 80/0,5-6/12/16
Item no.: 2201741
Wilo Climaform
Prefabricated diffusion-proof insulation cover, designed for Wilo-Stratos MAXO pumps. Preferably used in air conditioning and cooling systems. This is to avoid condensation and to minimise energy losses.
  • Delivery includes Armaflex tape for sealing between insulation and pump flange.
  • Media temperature range -10 ° C to 110 ° C.
  • Made of Armaflex material.
  • Water vapor from diffusion resistance μ ≥ 10,000.
  • Thermal conductivity 0.033 W / (m · K).
Advantages:
  • Easy installation- time saving.
  • Cost effective total solution.
  • Installation of drip tray not necessary.
COUNTER FLANGE KIT DN80 PN10
Item no.: 2105585
Mating flanges:
  • Made of steel.
  • Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
CONNECTOR Stratos MAXO
Item no.: 2194141
Contact, Stratos MAXO:
  • Fits all Strato's MAXO pumps.
CONNECTOR Angle Stratos MAXO
Item no.: 2212505
Contact angle, Stratos MAXO:
  • Fits all Strato's MAXO pumps.
Flange gasket DN 80 PN6/10
Item no.: 2175880
Flange gasket DN 80 PN6 / 10, Klingersil:
  • Thickness: 2 mm.
  • Inner diameter: 90 mm.
  • Outer diameter: 132 mm.
PT 1000 AA Sensor f.heating circulation 3m
Item no.: 2193422

Temperature sensor for installation in immersion sleeve with inside diameter 6.5 mm.
Connection to Stratos Maxo to detect the fluid temperature in the case of temperature-dependent pump control or to detect heating/cooling quantities.
  • Sensor Pt 1000 Class AA, ø6 x 40 mm
  • Cable length: 3 m
  • Measurement range: -5 °C to 70 °C, briefly up to 90 °C
Pipe surface contact sensor Pt 1000 B
Item no.: 2193421

Temperature sensor for attachment to pipes.
Connection to Stratos Maxo-Z to detect the hot water outlet temperature on the reservoir to detect the thermal disinfection.
  • Sensor Pt 1000 Class B, ø8.5 x 35 mm
  • Cable length 5 m
  • Measurement range -5 °C to 70 °C, briefly up to 90 °C.
Immersion well G 1/2", 100mm
Item no.: 2193424

Immersion sleeve with PG 7 clamp bolting and silicone rings.
For admission of the immersion sensor Pt 1000 AA for connection to Stratos MAXO.
  • Thread: G 1/2
  • Inner Ø 6.4 mm for sensor to ø6 mm
  • Length of engagement 100 mm for installation in thread T-connector for use with pipes from approx. DN 65 to DN 100
CIF-Module BACnet
Item no.: 2190367

Interface modules as retrofittable plug-in modules for extending the communication interfaces of the pump in accordance with various standards and protocol variants according to type key.

General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
  • Control commands to the pump
  • Messages from the pump
  • Process values
CIF-Module CAN
Item no.: 2190369

Interface modules as retrofittable plug-in modules for extending the communication interfaces of the pump in accordance with various standards and protocol variants according to type key.

General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
  • Control commands to the pump
  • Messages from the pump
  • Process values
CIF-Module LON
Item no.: 2190370

Interface modules as retrofittable plug-in modules for extending the communication interfaces of the pump in accordance with various standards and protocol variants according to type key.

General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
  • Control commands to the pump
  • Messages from the pump
  • Process values
CIF-Module Modbus
Item no.: 2190368

Interface modules as retrofittable plug-in modules for extending the communication interfaces of the pump in accordance with various standards and protocol variants according to type key.

General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
  • Control commands to the pump
  • Messages from the pump
  • Process values
Smart Gateway
Item no.: 2197100

REG device to establish communication between Wilo products with Wilo Net and the Wilo-Smart Cloud via Internet.
Enables remote monitoring and control of connected products using the Wilo-Smart connect function in the Wilo Assistant app.
CIF-Module Ethernet
Item no.: 2211408

Interface modules as retrofittable plug-in modules for extending the communication interfaces of the pump in accordance with various standards and protocol variants according to type key.

General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
  • Control commands to the pump
  • Messages from the pump
  • Process values
CIF-Modul Modbus TCP
Item no.: 2211409

Interface modules as retrofittable plug-in modules for extending the communication interfaces of the pump in accordance with various standards and protocol variants according to type key.

General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
  • Control commands to the pump
  • Messages from the pump
  • Process values
Temperature sensor STM
Item no.: 2194058
Temperature sensor Stratos MAXO -R7
Temperature sensor intended for Stratos MAXO -R7 and Stratos MAXO-D -R7 (threaded pumps).

Features:
  • Operation via control mode T-const. and ΔT const.
  • Night setback
  • Measurement of heating and cooling energy
  • Automatic switching between heating / cooling
Difference pressure sensor 10 m
Item no.: 2136454

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.

Replacement pump - High Efficiency Standard Exchange sheet

Product name Yonos MAXO 80/0,5-12 PN10
Item no. 2120659
EEI ≤ 0,20
Overall length 360 mm
Mains connection 1x230 V
Pipe Connection DN 80 PN10
Rated Current 0,30-6,80 A
Nominal power P2 1,3 kW
Fluid temperature range -20 - +110 °C

Comment

Fits without any modification of piping. **NOTE** 1~.
This Pump is equipped with alarm output (SSM) as standard. Additonal functions (external on/off, external operation indication) can be added with the simple install of the Connect-Module. One Connect-Module would be required per pump head.

Product information
Yonos MAXO 80/0,5-12 PN10

Yonos MAXO 80/0,5-12 PN10
Item no. : 2120659

Your advantages
  • LED display provides complete transparency of set delivery head, speed stage or possible errors
  • Simple adjustment over three speed stages when replacing an uncontrolled standard pump
  • Easier electrical connection using the Wilo plug
  • System availability ensured via collective fault signal
  • Compact design and proven ease of use
Construction
Glandless circulator with flange connection, EC motor with automatic power adjustment.

Application
Hot-water heating systems of all kinds, air-conditioning systems, closed cooling circuits, industrial circulation systems.

Equipment/function
Operating modes:
  • Δp-c for constant differential pressure
  • Δp-v for variable differential pressure
Manual functions
  • Setting the operating mode
  • Setting of pump output (delivery head)
Automatic functions
  • Infinitely variable power adjustment according to the operating mode
  • Deblocking function
  • Soft start
  • Integrated full motor protection
Signal and display functions
  • Collective fault signal (potential-free NC contact)
  • Fault signal light
  • LED segment display for displaying the delivery head and fault codes
Equipment
  • Wrench attachment point on pump body (for threaded pipe union pumps)
  • Quick electrical connection with Wilo plug. For the connection of the mains and SSM lines, with integrated strain relief
  • For flange-end pumps: Flange versions
  • Standard version for pumps DN 32 to DN 65: Combination flange PN 6/10 (flange PN 16 acc. to EN 1092-2) for counter flanges PN 6 and PN 16
  • Standard version for DN 80/DN 100 pumps: PN 6 flange (designed for PN 16 according to EN 1092-2) for PN 6 counter flange
Scope of delivery
  • Pump
  • Incl. washers for flange screws (for nominal connection diameters DN 32 - DN 65)
  • Including installation and operating instructions
Technical data
  • Permissible temperature range of -20°C to +110°C
  • Mains connection 1~230 V, 50/60 Hz
  • Protection class IP X4D
  • Flange connection DN 32 to DN 80
  • Max. operating pressure of standard version: 6/10 bar or 6 bar (special version: 10 bar)
Materials
  • Pump housing: grey cast iron with cataphoretic coating
  • Shaft: Stainless steel
  • Bearing: carbon, metal impregnated
  • Impeller: Plastic
COUNTER FLANGE KIT DN80 PN10
Item no.: 2105585
Mating flanges:
  • Made of steel.
  • Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
Insulation DN80-54/64 KIT
Item no.: 2123381
Insulation cover intended for Yonos MAXO:
  • Thermal insulation of pump housing in heating applications.
  • Reduces heat loss by up to 85%.
  • Energy saving, reduces operating costs.
  • Protects the pump from external damage.
  • 100% recyclable.
Flange gasket DN 80 PN6/10
Item no.: 2175880
Flange gasket DN 80 PN6 / 10, Klingersil:
  • Thickness: 2 mm.
  • Inner diameter: 90 mm.
  • Outer diameter: 132 mm.
Connect-Module Yonos MAXO
Item no.: 2210108

The Wilo-Connect module Yonos MAXO is a retrofittable plug-in module for Wilo-Yonos MAXO/Yonos MAXO-D/Yonos MAXO-Z pumps.
The Wilo-Connect module Yonos MAXO is installed on the electronic module of the pump at the position of the Wilo plug.

Utilisation of the Wilo-Connect moduleYonos MAXO dispenses with external contactors and other switchgears as well as the associated installation workload. The load of customer-side switchgears (relays) due to high starting currents is reduced to a minimum by the Connect module Yonos MAXO.

Equipment/function
  • Run signal display
  • SSM collective fault signal as potential-free NC contact
  • SBM collective run signal as potential-free NO contact
  • Overriding Off control input (External Off)
  • Integrated dual pump management with the functions:
  • Main/standby operation with runtime-dependent (24 h) switchover from main to standby pump
  • Fault-sensitive switchover to operational standby pump