3 replacement options found

Existing pump - Circulation

Brand Flygt, ITT, Lowara, Xylem
Product name AL 1102/4-160
Overall length 450 mm
Mains connection 3x400 V
Pipe Connection DN 100 PN10
Nominal power P2 1,1 kW

Replacement pump - High Efficiency Premium Smart Exchange sheet

Product name Stratos GIGA2.0-I 100/1-8/1,1
Item no. 2204758
MEI ≥ 0,7
IE 5
Overall length 450 mm
Mains connection 3x400 V
Pipe Connection DN 100 PN16
Rated Current 2,1 A
Nominal power P2 1,1 kW
Fluid temperature range -20 - +140 °C

Comment

Fits without any modification of piping.
If you are pumping chilled water media or special material requirements, please contact Wilo Technical Inside Sales. Replacement pumps designed for glycolin-infused water (max. 50%) have the -S1 extension and a different part number than standard seal pumps. Always consult Wilo when pumping media other than water. 

Product information
Stratos GIGA2.0-I 100/1-8/1,1

Stratos GIGA2.0-I 100/1-8/1,1
Item no. : 2204758

High-efficiency in-line pump with EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2, hydraulics with minimum efficiency index MEI ≥ 0.7 and electronic power adjustment in glanded pump construction. The pump is configured as a single-stage low-pressure centrifugal pump with flange connection and mechanical seal. The Stratos GIGA2.0-I has been predominantly designed for pumping heating water (acc. to VDI 2035), cold water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.

Design
  • Single-stage low-pressure centrifugal pump with one-piece shaft in monobloc design
  • Spiral housing in in-line design (suction and pressure ports with the same flanges in a line)
  • PN 16 flange – drilled according to EN 1092-2
  • Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version ...-R1 without differential pressure sensor)
  • Pump housing and motor flange with cataphoretic coating as standard
  • Mechanical seal for pumping water up to Tmax. = +140 °C. A glycol admixture of 20 % to +40 % by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided in water-glycol mixtures with glycol proportions > 40 % up to maximum 50 % by volume and a fluid temperature of > +40 °C up to maximum +120 °C or fluids other than water.
  • Connection voltages: 3~440 V ±10 % 50/60 Hz; 3~400 V ±10 % 50/60 Hz; 3~380 V ±10 % 50/60 Hz
Control modes
  • Permanent, automatic performance adaptation to system requirements without setpoint specification Wilo Dynamic Adapt plus (factory setting).
  • Constant temperature (T-const.)
  • Constant differential temperature (dT-const.)
  • Needs-based volume flow optimisation of the feeder pump through connectivity and communication between multiple secondary pumps (Multi-Flow Adaptation).
  • Constant volume flow (Q-const.)
  • Variable differential pressure (dp-v) with the option to set the nominal duty point Q and H
  • Constant differential pressure (dp-c)
  • Differential pressure control (dp-c) to a remote point in the pipe network (index circuit evaluator)
  • Constant speed (n-const.)
  • User-defined PID control
Functions
  • Heat quantity measurement
  • Cooling quantity measurement
  • Adjustable volume flow limiter using the Q-Limit function (Qmin. and Qmax.)
  • Operating modes of twin-head pump: Main/standby operation, efficiency-optimised parallel operation for dp-c and dp-v
  • Pump automatically deactivates when no flow is detected (No-Flow Stop)
  • Switchover between heating and cooling mode (automatic, external or manual)
  • Ability to save and restore configured pump settings (3 restoration points)
  • Fault and warning messages shown in plain text with advice on resolving the issue
  • Integrated full motor protection
Display in the "Home screen" of the graphic display
  • Control mode currently set
  • Current setpoint
  • Current volume flow (only if a differential pressure sensor is connected)
  • Current fluid temperature (only if temperature sensor is connected)
  • Current power consumption
  • Cumulative electric consumption
Version
  • 4 configurable analogue inputs: 0 – 10 V, 2–10 V, 0 – 20 mA, 4 – 20 mA and commercially available PT1000 (only on two analogue inputs); +24 V DC power supply
  • 2 configurable digital inputs (Ext. OFF, Ext. Min, Ext. Max, heating/cooling, manual override (uncoupled from building automation), operation lock (key lock and remote operation configuration protection))
  • 2 configurable signal relays for run signals and fault messages
  • Slot for Wilo-CIF modules with interfaces for building automation (BA) (optional accessories: CIF modules Modbus RTU, BACnet MS/TP, LON, PLR, CAN)
  • Wilo Net as a Wilo system bus for communication between Wilo products, e.g. Multi-Flow Adaptation; twin-head pump operation and Wilo-Smart Gateway
  • Automatic emergency operation with definable pump speed for exceptional circumstances, e.g. bus communication or sensor value malfunction
  • Rotatable, graphic colour display (4.3 inches) with one button manual operation level
  • Bluetooth interface via Wilo-Smart Connect module BT
  • Use the Wilo-Assistant app to read and set operating data and –among other things– set up a commissioning protocol through the Bluetooth interface
  • Integrated dual pump management (twin-head pumps are prewired) when using 2 single pumps as twin-head pump unit (connection via Wilo Net)
  • Cable break detection when using an analogue signal (in connection with 2 – 10 V or 4 – 20 mA)
  • Time stamp for error/warnings and historical operating data
  • Continuous operating data memory
  • Standard condensate drainage holes in the motor housing (closed upon delivery)
  • Air vent valve on the lantern
Scope of delivery
  • Pump
  • Wilo-Smart Connect module BT
  • Threaded cable glands with sealing inserts
  • Installation instructions (short summary) and declaration of conformity
Accessories must be ordered separately
  • 3 mounting brackets with fixation material for installation on a base
  • Blind flanges for twin-head pump housing
  • Installation aid for mechanical seal (incl. mounting bolts)
For connection to building automation
  • CIF module PLR
  • CIF module LON
  • CIF module BACnet MS/TP
  • Modbus RTU CIF module
  • CIF module CANopen
  • CIF module Ethernet Multi-protocol (Modbus TCP, BACnet/IP)
  • Differential pressure sensor DDG 2 – 10 V
  • Temperature sensor PT1000 AA
  • Sensor sleeves for the installation of temperature sensors in the pipe

Replacement pump - Conventional Exchange sheet

Product name IPL 80/140-1,1/4
Item no. 2121191
MEI ≥ 0,4
IE 3
Overall length 360 mm
Mains connection 3x400 V
Pipe Connection DN 80 PN10
Rated Current 2,60 A
Nominal power P2 1,1 kW
Fluid temperature range -20 - +120 °C

Comment

**NOTE** Modification of piping.
If you are pumping chilled water media or special material requirements, please contact Wilo Technical Inside Sales. Replacement pumps designed for glycolin-infused water (max. 50%) have the -S1 extension and a different part number than standard seal pumps. Always consult Wilo when pumping media other than water. 

Product information
IPL 80/140-1,1/4

IPL 80/140-1,1/4
Item no. : 2121191

Your advantages
  • High standard of corrosion protection thanks to cataphoretic coating
  • Standard condensate drainage holes in the motor housings and lanterns
  • Series design: motor with one-piece shaft
  • Version N: Standard motor V1 with stainless steel plug shaft
  • Bidirectional, force-flushed mechanical seal
Construction
Glanded pump in in-line design with screwed connection or flange connection.

Application
Pumping of heating water (acc. to VDI 2035), cold water and water/glycol mixtures without abrasive substances in heating, cold water and cooling systems.

Scope of delivery
  • Pump
  • Installation and operating instructions
Technical data
  • Permissible temperature range -20 °C to +120 °C
  • Mains connection 3~400 V, 50 Hz (others on request)
  • Protection class IP 55
  • Nominal diameter Rp 1 to DN 100
  • Max. operating pressure 10 bar (special version: 16 bar)
Materials
  • Pump housing and lantern: EN-GJL-250
  • Impeller: PPO fibreglass-reinforced EN-GJL-200 (depending on pump type)
  • Shaft: 1.4021
  • Mechanical seal: AQEGG; other mechanical seals on request
Description/construction
Single-stage, low-pressure centrifugal pump in in-line design with: 
  • Mechanical seal
  • Flange connection with pressure measuring connection R 1/8
  • Motor with one-piece shaft
COUNTER FLANGE KIT DN80 PN10
Item no.: 2105585
Mating flanges:
  • Made of steel.
  • Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
Flange gasket DN 80 PN6/10
Item no.: 2175880
Flange gasket DN 80 PN6 / 10, Klingersil:
  • Thickness: 2 mm.
  • Inner diameter: 90 mm.
  • Outer diameter: 132 mm.
SWITCH BOX SK602N
Item no.: 2120444
Wall-mounted unit for electrical connection of single-phase and three-phase pumps with integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection).
Automatic reactivation of pump after power failure and automatic fault acknowledgement after cooling off of the motor.

Equipment/function:
  • Full motor protection tripping unit for pumps with thermal winding contact (WSK)
  • Switch on/off with integrated run signal light
  • Terminals for external, potential-free activation/deactivation
  • Connection terminal strip
SWITCH BOX SK622N
Item no.: 2120445
Wall-mounted unit for electrical connection of single-phase and three-phase pumps with integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection) and external run/fault signal.
Automatic reactivation of pump after power failure and automatic fault acknowledgement after cooling off of the motor.

Equipment/function:
  • Full motor protection tripping unit for pumps with thermal winding contact (WSK)
  • Switch on/off with integrated run signal light
  • Fault signal light
  • Terminals for external, potential-free activation/deactivation
  • Potential-free contacts for external run signal (SBM) and fault signal (SSM)
  • Connection terminal strip
Scope of delivery:
  • Switchgear SK 622N
  • 4 threaded cable connections M20
  • Installation and operating instructions
Difference pressure sensor 10 m
Item no.: 2136454

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Difference pressure sensor 20 m
Item no.: 2136456

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Difference pressure sensor 40 m
Item no.: 2136458

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Difference pressure sensor 60 m
Item no.: 503184696

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Difference pressure sensor 100 m
Item no.: 503184799

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Frequency converter EFC 1,1 kW 3~
Item no.: 2551123
EC-Declaration

Replacement pump - Conventional Exchange sheet

Product name Atmos GIGA-I 80/140-1,1/4
Item no. 2220230
MEI ≥ 0,4
IE 3
Overall length 440 mm
Mains connection 3x400 V
Pipe Connection DN 80 PN16
Rated Current 2,3 A
Nominal power P2 1,1 kW
Fluid temperature range -20 - +140 °C

Comment

**NOTE** Modification of piping.
If you are pumping chilled water media or special material requirements, please contact Wilo Technical Inside Sales. Replacement pumps designed for glycolin-infused water (max. 50%) have the -S1 extension and a different part number than standard seal pumps. Always consult Wilo when pumping media other than water. 

Product information
Atmos GIGA-I 80/140-1,1/4

Atmos GIGA-I 80/140-1,1/4
Item no. : 2220230

Design
Glanded pump in in-line design with flange connection.

Application
The pumping of heating water (in accordance with VDI 2035), chilled water and water-glycol mixtures without abrasive substances in heating, chilled water and cooling systems.

Technical data
  • Permitted temperature range of the fluid: -20 °C to +140 °C
  • Max. ambient temperature 40 °C
  • Mains connection 3~400 V, 50 Hz (others on request)
  • Protection class IP55
  • Nominal diameter DN 32 to DN 250
  • Standard version for operating pressure: 13 bar (up to +140 °C) / 16 bar (up to +120 °C)
Materials
  • Pump housing and lantern: Standard: EN-GJL-250;
  • Impeller: Standard: EN-GJL-200; special version: Bronze CuSn 10 stainless steel 1.4408
  • Shaft: 1.4122
  • Mechanical seal: AQEGG; other mechanical seals on request
Construction
Single-stage, low-pressure centrifugal pump in in-line design with:
  • Mechanical seal
  • Flange connection with pressure measuring connection R 1/8
  • Lantern
  • Coupling
  • IEC standard motor
Scope of delivery
  • Pump
  • Installation and operating instructions
COUNTER FLANGE KIT DN80 PN10
Item no.: 2105585
Mating flanges:
  • Made of steel.
  • Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
Flange gasket DN 80 PN6/10
Item no.: 2175880
Flange gasket DN 80 PN6 / 10, Klingersil:
  • Thickness: 2 mm.
  • Inner diameter: 90 mm.
  • Outer diameter: 132 mm.
SWITCH BOX SK602N
Item no.: 2120444
Wall-mounted unit for electrical connection of single-phase and three-phase pumps with integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection).
Automatic reactivation of pump after power failure and automatic fault acknowledgement after cooling off of the motor.

Equipment/function:
  • Full motor protection tripping unit for pumps with thermal winding contact (WSK)
  • Switch on/off with integrated run signal light
  • Terminals for external, potential-free activation/deactivation
  • Connection terminal strip
SWITCH BOX SK622N
Item no.: 2120445
Wall-mounted unit for electrical connection of single-phase and three-phase pumps with integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protection) and external run/fault signal.
Automatic reactivation of pump after power failure and automatic fault acknowledgement after cooling off of the motor.

Equipment/function:
  • Full motor protection tripping unit for pumps with thermal winding contact (WSK)
  • Switch on/off with integrated run signal light
  • Fault signal light
  • Terminals for external, potential-free activation/deactivation
  • Potential-free contacts for external run signal (SBM) and fault signal (SSM)
  • Connection terminal strip
Scope of delivery:
  • Switchgear SK 622N
  • 4 threaded cable connections M20
  • Installation and operating instructions
Difference pressure sensor 10 m
Item no.: 2136454

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Difference pressure sensor 20 m
Item no.: 2136456

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Difference pressure sensor 40 m
Item no.: 2136458

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Difference pressure sensor 60 m
Item no.: 503184696

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Difference pressure sensor 100 m
Item no.: 503184799

The differential pressure sensor kit enables dp-c and dp-v control of the frequency-controlled high-pressure centrifugal pumps.
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
Frequency converter EFC 1,1 kW 3~
Item no.: 2551123
EC-Declaration