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Replacement pump - High Efficiency Premium Smart Exchange sheet
Comment
Product information
Stratos GIGA2.0-I 80/1-35/5,5
High-efficiency in-line pump with EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2, hydraulics with minimum efficiency index MEI ≥ 0.7 and electronic power adjustment in glanded pump construction. The pump is configured as a single-stage low-pressure centrifugal pump with flange connection and mechanical seal. The Stratos GIGA2.0-I has been predominantly designed for pumping heating water (acc. to VDI 2035), cold water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.
Design
- Single-stage low-pressure centrifugal pump with one-piece shaft in monobloc design
- Spiral housing in in-line design (suction and pressure ports with the same flanges in a line)
- PN 16 flange – drilled according to EN 1092-2
- Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version ...-R1 without differential pressure sensor)
- Pump housing and motor flange with cataphoretic coating as standard
- Mechanical seal for pumping water up to Tmax. = +140 °C. A glycol admixture of 20 % to +40 % by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided in water-glycol mixtures with glycol proportions > 40 % up to maximum 50 % by volume and a fluid temperature of > +40 °C up to maximum +120 °C or fluids other than water.
- Connection voltages: 3~440 V ±10 % 50/60 Hz; 3~400 V ±10 % 50/60 Hz; 3~380 V ±10 % 50/60 Hz
- Permanent, automatic performance adaptation to system requirements without setpoint specification Wilo Dynamic Adapt plus (factory setting).
- Constant temperature (T-const.)
- Constant differential temperature (dT-const.)
- Needs-based volume flow optimisation of the feeder pump through connectivity and communication between multiple secondary pumps (Multi-Flow Adaptation).
- Constant volume flow (Q-const.)
- Variable differential pressure (dp-v) with the option to set the nominal duty point Q and H
- Constant differential pressure (dp-c)
- Differential pressure control (dp-c) to a remote point in the pipe network (index circuit evaluator)
- Constant speed (n-const.)
- User-defined PID control
- Heat quantity measurement
- Cooling quantity measurement
- Adjustable volume flow limiter using the Q-Limit function (Qmin. and Qmax.)
- Operating modes of twin-head pump: Main/standby operation, efficiency-optimised parallel operation for dp-c and dp-v
- Pump automatically deactivates when no flow is detected (No-Flow Stop)
- Switchover between heating and cooling mode (automatic, external or manual)
- Ability to save and restore configured pump settings (3 restoration points)
- Fault and warning messages shown in plain text with advice on resolving the issue
- Integrated full motor protection
- Control mode currently set
- Current setpoint
- Current volume flow (only if a differential pressure sensor is connected)
- Current fluid temperature (only if temperature sensor is connected)
- Current power consumption
- Cumulative electric consumption
- 4 configurable analogue inputs: 0 – 10 V, 2–10 V, 0 – 20 mA, 4 – 20 mA and commercially available PT1000 (only on two analogue inputs); +24 V DC power supply
- 2 configurable digital inputs (Ext. OFF, Ext. Min, Ext. Max, heating/cooling, manual override (uncoupled from building automation), operation lock (key lock and remote operation configuration protection))
- 2 configurable signal relays for run signals and fault messages
- Slot for Wilo-CIF modules with interfaces for building automation (BA) (optional accessories: CIF modules Modbus RTU, BACnet MS/TP, LON, PLR, CAN)
- Wilo Net as a Wilo system bus for communication between Wilo products, e.g. Multi-Flow Adaptation; twin-head pump operation and Wilo-Smart Gateway
- Automatic emergency operation with definable pump speed for exceptional circumstances, e.g. bus communication or sensor value malfunction
- Rotatable, graphic colour display (4.3 inches) with one button manual operation level
- Bluetooth interface via Wilo-Smart Connect module BT
- Use the Wilo-Assistant app to read and set operating data and –among other things– set up a commissioning protocol through the Bluetooth interface
- Integrated dual pump management (twin-head pumps are prewired) when using 2 single pumps as twin-head pump unit (connection via Wilo Net)
- Cable break detection when using an analogue signal (in connection with 2 – 10 V or 4 – 20 mA)
- Time stamp for error/warnings and historical operating data
- Continuous operating data memory
- Standard condensate drainage holes in the motor housing (closed upon delivery)
- Air vent valve on the lantern
- Pump
- Wilo-Smart Connect module BT
- Threaded cable glands with sealing inserts
- Installation instructions (short summary) and declaration of conformity
- 3 mounting brackets with fixation material for installation on a base
- Blind flanges for twin-head pump housing
- Installation aid for mechanical seal (incl. mounting bolts)
- CIF module PLR
- CIF module LON
- CIF module BACnet MS/TP
- Modbus RTU CIF module
- CIF module CANopen
- CIF module Ethernet Multi-protocol (Modbus TCP, BACnet/IP)
- Differential pressure sensor DDG 2 – 10 V
- Temperature sensor PT1000 AA
- Sensor sleeves for the installation of temperature sensors in the pipe
- Made of steel.
- Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
- Thickness: 2 mm.
- Inner diameter: 90 mm.
- Outer diameter: 132 mm.
For all pumps and standard motors for measuring the direction of rotation, rotating field frequency and current operating status.
Direction of rotation checking device also for all conventional pumps with alternating or three-phase motor.
Industrial standard due to its sturdy and robust plastic casing, graphical display with scratch-resistant monitor screen.
One-button manual operation level for the Wilo high-efficiency and energy-saving pumps, additional 4 buttons for:
- IR-Monitor on/off
- Lighting on/off
- Information/help
- Electrical and hydraulic actual values
- Power supply and duty point of the pump
- Statistical values
- Service information
- Device settings.
- Self-test pump
- Self-test IR-Monitor
- Battery status check.
Replacement pump - High Efficiency Premium Exchange sheet
Comment
Product information
Testpumpersättare
Your advantages
- Innovative high-efficiency pump for maximum overall efficiency levels
- High-efficiency EC motor with efficiency class IE5 according to IEC 60034-30-2
- Highest possible operational reliability thanks to standby pump
- Optional interfaces for connection to building automation using insertable IF modules
The Wilo-Stratos GIGA is the ideal high-efficiency pump for use in heating, air conditioning and cooling applications in buildings where large volumes of water have to be pumped to great delivery heights. Wilo-Stratos GIGA offers ever greater operational reliability with the standby pump in the twin-head pump version.
Construction
High-efficiency in-line twin-head pump with EC motor and electronic power adjustment in glanded pump construction. Version as single-stage low-pressure centrifugal pump with flange connection and mechanical seal.
Application
The pumping of heating water (in accordance with VDI 2035), cold water and water-glycol mixtures without abrasive substances in heating, cold water and cooling systems.
Equipment/function
Operating modes
- Δp-c for constant differential pressure
- Δp-v for variable differential pressure
- PID-Control
- Constant speed (n=constant)
- Green button and display
- Differential pressure setpoint setting
- Setting the speed (manual control mode)
- Setting the operating mode
- Setting the pump ON/OFF
- Configuration of all operating parameters
- Fault acknowledgement
- "Overriding Off" control input
- “External pump cycling” control input (only effective in twin-head pump operation)
- Analogue input 0 – 10 V, 0 – 20 mA for constant speed (DDC) and remote setpoint adjustment
- Analogue input 2 – 10 V, 4 – 20 mA for constant speed (DDC) and remote setpoint adjustment
- Analogue input 0 – 10 V for actual value signal from pressure sensor
- Analogue input 2 – 10 V, 0 – 20 mA, 4 – 20 mA for actual value signal from pressure sensor
- Collective fault signal SSM
- Collective run signal SBM
- Infrared interface for wireless data exchange with IR-Monitor/IR-Stick
- Plug-in position for Wilo IF-Modules (Modbus, BACnet, CAN, PLR, LON) for connection to building automation
- Full motor protection with integrated trip electronics
- Access disable
- Main/standby operation (automatic fault-actuated switchover)
- Pump cycling main/standby operation after 24 hours
- Parallel operation
- Parallel operation (efficiency-optimised peak-load activation and deactivation)
- Pump
- Installation and operating instructions
- Technical data
- Permitted temperature range of the fluid: -20 °C to +140 °C
- Mains connection 3~480 V ±10 %, 50/60 Hz, 3~440 V ±10 %, 50/60 Hz, 3~400 V ±10 %, 50/60 Hz, 3~380 V -5 % +10 %, 50/60 Hz
- Protection class IP55
- Nominal diameter DN 40 to DN 100
- Max. operating pressure 16 bar
- Pump housing and lantern: EN-GJL-250
- Impeller: PPS-GF40 or EN-GJL-200 depending on the type
- Shaft: 1.4122
- Mechanical seal: AQEGG; other mechanical seals on request
- Made of steel.
- Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
- Thickness: 2 mm.
- Inner diameter: 90 mm.
- Outer diameter: 132 mm.
For all pumps and standard motors for measuring the direction of rotation, rotating field frequency and current operating status.
Direction of rotation checking device also for all conventional pumps with alternating or three-phase motor.
Industrial standard due to its sturdy and robust plastic casing, graphical display with scratch-resistant monitor screen.
One-button manual operation level for the Wilo high-efficiency and energy-saving pumps, additional 4 buttons for:
- IR-Monitor on/off
- Lighting on/off
- Information/help
- Electrical and hydraulic actual values
- Power supply and duty point of the pump
- Statistical values
- Service information
- Device settings.
- Self-test pump
- Self-test IR-Monitor
- Battery status check.