Existing pump - Circulation
Replacement pump - High Efficiency Premium Smart Exchange sheet
Comment
Product information
Stratos GIGA2.0-I 65/1-12/1,1
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High-efficiency in-line pump with EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2, hydraulics with minimum efficiency index MEI ≥ 0.7 and electronic power adjustment in glanded pump construction. The pump is configured as a single-stage low-pressure centrifugal pump with flange connection and mechanical seal. The Stratos GIGA2.0-I has been predominantly designed for pumping heating water (acc. to VDI 2035), cold water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.
Design
- Single-stage low-pressure centrifugal pump with one-piece shaft in monobloc design
- Spiral housing in in-line design (suction and pressure ports with the same flanges in a line)
- PN 16 flange – drilled according to EN 1092-2
- Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version ...-R1 without differential pressure sensor)
- Pump housing and motor flange with cataphoretic coating as standard
- Mechanical seal for pumping water up to Tmax. = +140 °C. A glycol admixture of 20 % to +40 % by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided in water-glycol mixtures with glycol proportions > 40 % up to maximum 50 % by volume and a fluid temperature of > +40 °C up to maximum +120 °C or fluids other than water.
- Connection voltages: 3~440 V ±10 % 50/60 Hz; 3~400 V ±10 % 50/60 Hz; 3~380 V ±10 % 50/60 Hz
- Permanent, automatic performance adaptation to system requirements without setpoint specification Wilo Dynamic Adapt plus (factory setting).
- Constant temperature (T-const.)
- Constant differential temperature (dT-const.)
- Needs-based volume flow optimisation of the feeder pump through connectivity and communication between multiple secondary pumps (Multi-Flow Adaptation).
- Constant volume flow (Q-const.)
- Variable differential pressure (dp-v) with the option to set the nominal duty point Q and H
- Constant differential pressure (dp-c)
- Differential pressure control (dp-c) to a remote point in the pipe network (index circuit evaluator)
- Constant speed (n-const.)
- User-defined PID control
- Heat quantity measurement
- Cooling quantity measurement
- Adjustable volume flow limiter using the Q-Limit function (Qmin. and Qmax.)
- Operating modes of twin-head pump: Main/standby operation, efficiency-optimised parallel operation for dp-c and dp-v
- Pump automatically deactivates when no flow is detected (No-Flow Stop)
- Switchover between heating and cooling mode (automatic, external or manual)
- Ability to save and restore configured pump settings (3 restoration points)
- Fault and warning messages shown in plain text with advice on resolving the issue
- Integrated full motor protection
- Control mode currently set
- Current setpoint
- Current volume flow (only if a differential pressure sensor is connected)
- Current fluid temperature (only if temperature sensor is connected)
- Current power consumption
- Cumulative electric consumption
- 4 configurable analogue inputs: 0 – 10 V, 2–10 V, 0 – 20 mA, 4 – 20 mA and commercially available PT1000 (only on two analogue inputs); +24 V DC power supply
- 2 configurable digital inputs (Ext. OFF, Ext. Min, Ext. Max, heating/cooling, manual override (uncoupled from building automation), operation lock (key lock and remote operation configuration protection))
- 2 configurable signal relays for run signals and fault messages
- Slot for Wilo-CIF modules with interfaces for building automation (BA) (optional accessories: CIF modules Modbus RTU, BACnet MS/TP, LON, PLR, CAN)
- Wilo Net as a Wilo system bus for communication between Wilo products, e.g. Multi-Flow Adaptation; twin-head pump operation and Wilo-Smart Gateway
- Automatic emergency operation with definable pump speed for exceptional circumstances, e.g. bus communication or sensor value malfunction
- Rotatable, graphic colour display (4.3 inches) with one button manual operation level
- Bluetooth interface via Wilo-Smart Connect module BT
- Use the Wilo-Assistant app to read and set operating data and –among other things– set up a commissioning protocol through the Bluetooth interface
- Integrated dual pump management (twin-head pumps are prewired) when using 2 single pumps as twin-head pump unit (connection via Wilo Net)
- Cable break detection when using an analogue signal (in connection with 2 – 10 V or 4 – 20 mA)
- Time stamp for error/warnings and historical operating data
- Continuous operating data memory
- Standard condensate drainage holes in the motor housing (closed upon delivery)
- Air vent valve on the lantern
- Pump
- Wilo-Smart Connect module BT
- Threaded cable glands with sealing inserts
- Installation instructions (short summary) and declaration of conformity
- 3 mounting brackets with fixation material for installation on a base
- Blind flanges for twin-head pump housing
- Installation aid for mechanical seal (incl. mounting bolts)
- CIF module PLR
- CIF module LON
- CIF module BACnet MS/TP
- Modbus RTU CIF module
- CIF module CANopen
- CIF module Ethernet Multi-protocol (Modbus TCP, BACnet/IP)
- Differential pressure sensor DDG 2 – 10 V
- Temperature sensor PT1000 AA
- Sensor sleeves for the installation of temperature sensors in the pipe
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Replacement pump - High Efficiency Standard Exchange sheet
Comment
Product information
Yonos GIGA2.0-I 65/1-10/1,5
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Analogue and digital interfaces provide the option of integration into building automation systems.
The Wilo-Yonos GIGA2.0-I is an electronically controlled in-line glanded pump, which is suitable for pumping large amounts of water over large delivery heads. Thanks to IE5 EC motor technology and proven pump hydraulics (MEI ≥0.4), it provides both high energy efficiency and a high level of reliability. It is very easy to use thanks to the established Green Button Technology, user-friendly menu navigation and clear colour display. Analogue and digital interfaces provide the option of integration into building automation systems.
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Replacement pump - High Efficiency Standard Exchange sheet
Comment
Product information
Yonos MAXO 65/0,5-16
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Your advantages
- LED display provides complete transparency of set delivery head, speed stage or possible errors
- Simple adjustment over three speed stages when replacing an uncontrolled standard pump
- Easier electrical connection using the Wilo plug
- System availability ensured via collective fault signal
- Compact design and proven ease of use
Glandless circulator with flange connection, EC motor with automatic power adjustment.
Application
Hot-water heating systems of all kinds, air-conditioning systems, closed cooling circuits, industrial circulation systems.
Equipment/function
Operating modes:
- Δp-c for constant differential pressure
- Δp-v for variable differential pressure
- Setting the operating mode
- Setting of pump output (delivery head)
- Infinitely variable power adjustment according to the operating mode
- Deblocking function
- Soft start
- Integrated full motor protection
- Collective fault signal (potential-free NC contact)
- Fault signal light
- LED segment display for displaying the delivery head and fault codes
- Wrench attachment point on pump body (for threaded pipe union pumps)
- Quick electrical connection with Wilo plug. For the connection of the mains and SSM lines, with integrated strain relief
- For flange-end pumps: Flange versions
- Standard version for pumps DN 32 to DN 65: Combination flange PN 6/10 (flange PN 16 acc. to EN 1092-2) for counter flanges PN 6 and PN 16
- Standard version for DN 80/DN 100 pumps: PN 6 flange (designed for PN 16 according to EN 1092-2) for PN 6 counter flange
- Pump
- Incl. washers for flange screws (for nominal connection diameters DN 32 - DN 65)
- Including installation and operating instructions
- Permissible temperature range of -20°C to +110°C
- Mains connection 1~230 V, 50/60 Hz
- Protection class IP X4D
- Flange connection DN 32 to DN 80
- Max. operating pressure of standard version: 6/10 bar or 6 bar (special version: 10 bar)
- Pump housing: grey cast iron with cataphoretic coating
- Shaft: Stainless steel
- Bearing: carbon, metal impregnated
- Impeller: Plastic
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- Made of steel.
- Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
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- Thermal insulation of pump housing in heating applications.
- Reduces heat loss by up to 85%.
- Energy saving, reduces operating costs.
- Protects the pump from external damage.
- 100% recyclable.
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- Thickness: 2 mm.
- Inner diameter: 77 mm.
- Outer diameter: 115 mm.
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The Wilo-Connect module Yonos MAXO is installed on the electronic module of the pump at the position of the Wilo plug.
Utilisation of the Wilo-Connect moduleYonos MAXO dispenses with external contactors and other switchgears as well as the associated installation workload. The load of customer-side switchgears (relays) due to high starting currents is reduced to a minimum by the Connect module Yonos MAXO.
Equipment/function
- Run signal display
- SSM collective fault signal as potential-free NC contact
- SBM collective run signal as potential-free NO contact
- Overriding Off control input (External Off)
- Integrated dual pump management with the functions:
- Main/standby operation with runtime-dependent (24 h) switchover from main to standby pump
- Fault-sensitive switchover to operational standby pump
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Replacement pump - Conventional Exchange sheet
Comment
Product information
IPL 65/115-1,5/2
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Your advantages
- High standard of corrosion protection thanks to cataphoretic coating
- Standard condensate drainage holes in the motor housings and lanterns
- Series design: motor with one-piece shaft
- Version N: Standard motor V1 with stainless steel plug shaft
- Bidirectional, force-flushed mechanical seal
Glanded pump in in-line design with screwed connection or flange connection.
Application
Pumping of heating water (acc. to VDI 2035), cold water and water/glycol mixtures without abrasive substances in heating, cold water and cooling systems.
Scope of delivery
- Pump
- Installation and operating instructions
- Permissible temperature range -20 °C to +120 °C
- Mains connection 3~400 V, 50 Hz (others on request)
- Protection class IP 55
- Nominal diameter Rp 1 to DN 100
- Max. operating pressure 10 bar (special version: 16 bar)
- Pump housing and lantern: EN-GJL-250
- Impeller: PPO fibreglass-reinforced EN-GJL-200 (depending on pump type)
- Shaft: 1.4021
- Mechanical seal: AQEGG; other mechanical seals on request
Single-stage, low-pressure centrifugal pump in in-line design with:
- Mechanical seal
- Flange connection with pressure measuring connection R 1/8
- Motor with one-piece shaft
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- Made of steel.
- Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
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- Thickness: 2 mm.
- Inner diameter: 77 mm.
- Outer diameter: 115 mm.
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Automatic reactivation of pump after power failure and automatic fault acknowledgement after cooling off of the motor.
Equipment/function:
- Full motor protection tripping unit for pumps with thermal winding contact (WSK)
- Switch on/off with integrated run signal light
- Terminals for external, potential-free activation/deactivation
- Connection terminal strip
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Automatic reactivation of pump after power failure and automatic fault acknowledgement after cooling off of the motor.
Equipment/function:
- Full motor protection tripping unit for pumps with thermal winding contact (WSK)
- Switch on/off with integrated run signal light
- Fault signal light
- Terminals for external, potential-free activation/deactivation
- Potential-free contacts for external run signal (SBM) and fault signal (SSM)
- Connection terminal strip
- Switchgear SK 622N
- 4 threaded cable connections M20
- Installation and operating instructions
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The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
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The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
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The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
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The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
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The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
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