Existing pump - Circulation
Replacement pump - High Efficiency Premium Smart Exchange sheet
Exchange accessories
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Comment
Product information
Stratos MAXO 65/0,5-6
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Your advantages
- Intuitive operation by means of application-guided settings with the Setup Guide plus the combination of a new display and operating button using Green Button Technology.
- Maximum energy efficiency thanks to the combination of optimised and innovative energy-saving functions (e.g. No-Flow Stop).
- Optimum system efficiency thanks to new and innovative intelligent control functions, such as Dynamic Adapt plus, Multi-Flow Adaptation, T-const. and ΔT-const.
- Latest communication interfaces (e.g. Bluetooth) for connection to mobile devices and direct pump networking for multiple pump control via Wilo Net.
- Maximum convenience in electrical installation thanks to a clearly arranged and spacious terminal room and the optimised Wilo-Connector.
With optimised and innovative energy-saving features, the Wilo-Stratos MAXO sets new standards for commercial HVAC and drinking water applications in terms of energy efficiency. Its outstanding user-friendliness makes operating the pump easier than ever before.
Construction
Smart glandless circulator with screwed connection or flange connection, EC motor with integrated electronic power adjustment.
Application
Hot-water heating systems of all kinds, air-conditioning systems, closed cooling circuits, industrial circulation systems.
Equipment/function
Field of application
The pump facilitates an operation with highest system efficiency via precise setting of the control mode for the system-specific application (e.g. radiator, underfloor heating, ceiling cooling).
Heating:
- Radiator
- Underfloor heating
- Ceiling heating
- Fan heater
- Hydraulic shunt
- Heat exchanger
- Ceiling cooling
- Underfloor cooling
- Air-conditioning devices
- Hydraulic shunt
- Heat exchanger
- Automatic switchover
Control modes
- Constant speed (control mode)
- Δp-c for constant differential pressure
- Δp-v for variable differential pressure
- Dynamic Adapt plus for continuous (dynamic) adjustment of the delivery rate to the current requirement
- T-const. for constant temperature regulation
- ΔT for differential temperature control
- Constant Q for constant volume flow control
- Multi-Flow Adaptation: Total volume flow determination through the feeder pump for the needs-based supply of secondary pumps in the heating circuit distributors
- User-defined PID controller
- Q-limitmax. for limiting the maximum volume flow
- Q-limitmin. for limiting the minimum volume flow
- No-Flow Stop (zero-flow-deactivation)
- Automatic setback operation
- Index circuit evaluator (Δp-c control with external actual value sensor)
- Variable pitch of Δp-v pump curve
- Selection of the field of application using the Setup Guide
- Setting the related operating parameters
- Nominal duty point: direct input of calculated duty point at Δp-v
- Status display
- Setting and resetting the energy meters (heating and cooling)
- Pump venting function
- Key lock for disabling the settings
- Function for resetting the factory settings or the saved restoration points (parameter sets)
- Parameterising the analogue inputs
- Parameterising the binary inputs
- Parameterising the relay outputs
- Dual pump function (for 2 single pumps, which should be operated as twin-head pump)
- Power adjustment according to requirements for energy-efficient operation depending on the operating mode
- Setback operation
- Deactivation at zero flow (No-Flow Stop)
- Soft start
- Automatic troubleshooting routines (e.g. deblocking function)
- Switchover heating/cooling mode
- Full motor protection with integrated trip electronics
- Signal types: 0 – 10 V, 2 – 10 V, 0 – 20 mA, 4 – 20 mA, PT1000
- Applications: Remote adjustment of the setpoints in every control mode (except Multi-Flow Adaptation), sensor inputs for temperature, differential pressure or free sensor in user-defined PID-operating mode
- For potential-free control outputs or switch
- Parametrizable functions:
- Ext. Off
- Ext. Min
- Ext. Max
- MANUAL (BMS-OFF)
- Key lock
- Switchover between heating/cooling mode
Signal and display functions
- Display status operation display:
- Setpoint
- Actual delivery head
- Actual volume flow
- Power consumption
- Electric consumption
- Temperatures
- Status display LED: Faultless operation (green LED), pump communication (blue LED)
- Display status of display fault (display red):
- Error codes and error description in full text
- Remedial measures
- Display status of display warning (display yellow):
- Warning codes and description of the warning in full text
- Remedial measures
- Display status process indicator (display blue):
- Pump venting
- Update procedure
- Display BMS communication (display blue):
- Summary of the active BMS parameters (baud rate, address,...)
- Collective fault signal SSM (potential-free changeover contact)
- Collective run signal SBM (potential-free normally open contact)
- Bluetooth interface for wireless data exchange and remote operation of the pump using a smartphone or tablet.
- Serial digital interface Modbus RTU for connecting building automation (BA) via RS485 bus system (possible with Wilo-CIF module Modbus RTU).
- Serial digital interface BACnet MS/TP for connecting building automation (BA) via RS485 bus system (possible with Wilo-CIF module BACnet MS/TP).
- Serial digital interface LON for connecting building automation (BA) via bus system LONWorks (possible with Wilo-CIF module LON).
- Serial digital interface PLR for connecting BA via company-specific coupling module (possible with Wilo-CIF module PLR).
- Main/standby operation (automatic fault-actuated switchover/time-sensitive pump alteration)
- Parallel operation (efficiency-optimised peak load cut-in and out)
- For flange-end pumps: Flange versions
- Standard version for DN 32 to DN 65 pumps: PN 6/10 combination flange (PN 16 flange according to EN 1092-2) for PN 6 and PN 16 counter flanges
- Standard version for DN 80/DN 100 pumps: PN 6 flange (designed for PN 16 according to EN 1092-2) for PN 6 counter flange
- Special version for DN 32 to DN 100 pumps: PN 16 flange (according to EN 1092-2) for PN 16 counter flange
- Various integrated communication interfaces and optionally usable CIF module plug-in position
- 5 cable inlets for connecting the communication interfaces
- Bluetooth interface
- High resolution graphic display with green button and 2 additional buttons
- User-friendly terminal room
- Integrated temperature sensor
- Thermal insulation as standard for heating applications
- Quick electrical connection with optimised Wilo-Connector for the power supply
- Pump
- Optimised Wilo-Connector
- 2x threaded cable connection M16 x 1.5
- Washers for flange screws (for nominal connection diameters DN 32 - DN 65)
- Gaskets for threaded connection
- Thermal insulation
- Installation and operating instructions
- Permissible temperature range -10 °C to +110 °C
- Mains connection 1~230 V, 50/60 Hz
- Protection class IPX4D
- Screwed connection or flange connection (depending on type) Rp 1 to DN 100
- Max. operating pressure of standard version: 6/10 bar or 6 bar (special version: 10 bar or 16 bar)
- Insulation class: F
- Emitted interference in acc. with: EN 61800-3:2004+A1:2012 / residential environment (C1)
- Interference resistance in acc. with: EN 61800-3:2004+A1:2012 / industrial environment (C2)
- Pump housing: grey cast iron with cataphoretic-coated
- Thermal insulation: polypropylene
- Shaft: Stainless steel
- Bearing: carbon
- Impeller: Plastic
- Smart glandless circulator with EC motor and integrated electronic power adjustment
- Green Button Technology and graphic display
- Motor protection with trip electronics
- Plug connection for functional extension with optional CIF module for building automation (BA)
- Impeller with three-dimensionally curved blades and plastic sealing tube made of carbon fibre composite material
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Prefabricated diffusion-proof insulation cover, designed for Wilo-Stratos MAXO pumps. Preferably used in air conditioning and cooling systems. This is to avoid condensation and to minimise energy losses.
- Delivery includes Armaflex tape for sealing between insulation and pump flange.
- Media temperature range -10 ° C to 110 ° C.
- Made of Armaflex material.
- Water vapor from diffusion resistance μ ≥ 10,000.
- Thermal conductivity 0.033 W / (m · K).
- Easy installation- time saving.
- Cost effective total solution.
- Installation of drip tray not necessary.
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- Made of steel.
- Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
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- Fits all Strato's MAXO pumps.
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- Fits all Strato's MAXO pumps.
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- Thickness: 2 mm.
- Inner diameter: 77 mm.
- Outer diameter: 115 mm.
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Connection to Stratos Maxo to detect the fluid temperature in the case of temperature-dependent pump control or to detect heating/cooling quantities.
- Sensor Pt 1000 Class AA, ø6 x 40 mm
- Cable length: 3 m
- Measurement range: -5 °C to 70 °C, briefly up to 90 °C
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Connection to Stratos Maxo-Z to detect the hot water outlet temperature on the reservoir to detect the thermal disinfection.
- Sensor Pt 1000 Class B, ø8.5 x 35 mm
- Cable length 5 m
- Measurement range -5 °C to 70 °C, briefly up to 90 °C.
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For admission of the immersion sensor Pt 1000 AA for connection to Stratos MAXO.
- Thread: G 1/2
- Inner Ø 6.4 mm for sensor to ø6 mm
- Length of engagement 100 mm for installation in thread T-connector for use with pipes from approx. DN 65 to DN 100
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General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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Enables remote monitoring and control of connected products using the Wilo-Smart connect function in the Wilo Assistant app.
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General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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Temperature sensor intended for Stratos MAXO -R7 and Stratos MAXO-D -R7 (threaded pumps).
Features:
- Operation via control mode T-const. and ΔT const.
- Night setback
- Measurement of heating and cooling energy
- Automatic switching between heating / cooling
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The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
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Replacement pump - High Efficiency Premium Smart Exchange sheet
Comment
Product information
Stratos GIGA2.0-I 65/1-7/0,55
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High-efficiency in-line pump with EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2, hydraulics with minimum efficiency index MEI ≥ 0.7 and electronic power adjustment in glanded pump construction. The pump is configured as a single-stage low-pressure centrifugal pump with flange connection and mechanical seal. The Stratos GIGA2.0-I has been predominantly designed for pumping heating water (acc. to VDI 2035), cold water and water-glycol mixtures without abrasive substances in heating, air-conditioning and cooling systems.
Design
- Single-stage low-pressure centrifugal pump with one-piece shaft in monobloc design
- Spiral housing in in-line design (suction and pressure ports with the same flanges in a line)
- PN 16 flange – drilled according to EN 1092-2
- Pressure measuring connections (R 1/8) for mounted differential pressure sensor (version ...-R1 without differential pressure sensor)
- Pump housing and motor flange with cataphoretic coating as standard
- Mechanical seal for pumping water up to Tmax. = +140 °C. A glycol admixture of 20 % to +40 % by volume is permitted up to T ≤ +40 °C. An alternative mechanical seal must be provided in water-glycol mixtures with glycol proportions > 40 % up to maximum 50 % by volume and a fluid temperature of > +40 °C up to maximum +120 °C or fluids other than water.
- Connection voltages: 3~440 V ±10 % 50/60 Hz; 3~400 V ±10 % 50/60 Hz; 3~380 V ±10 % 50/60 Hz
- Permanent, automatic performance adaptation to system requirements without setpoint specification Wilo Dynamic Adapt plus (factory setting).
- Constant temperature (T-const.)
- Constant differential temperature (dT-const.)
- Needs-based volume flow optimisation of the feeder pump through connectivity and communication between multiple secondary pumps (Multi-Flow Adaptation).
- Constant volume flow (Q-const.)
- Variable differential pressure (dp-v) with the option to set the nominal duty point Q and H
- Constant differential pressure (dp-c)
- Differential pressure control (dp-c) to a remote point in the pipe network (index circuit evaluator)
- Constant speed (n-const.)
- User-defined PID control
- Heat quantity measurement
- Cooling quantity measurement
- Adjustable volume flow limiter using the Q-Limit function (Qmin. and Qmax.)
- Operating modes of twin-head pump: Main/standby operation, efficiency-optimised parallel operation for dp-c and dp-v
- Pump automatically deactivates when no flow is detected (No-Flow Stop)
- Switchover between heating and cooling mode (automatic, external or manual)
- Ability to save and restore configured pump settings (3 restoration points)
- Fault and warning messages shown in plain text with advice on resolving the issue
- Integrated full motor protection
- Control mode currently set
- Current setpoint
- Current volume flow (only if a differential pressure sensor is connected)
- Current fluid temperature (only if temperature sensor is connected)
- Current power consumption
- Cumulative electric consumption
- 4 configurable analogue inputs: 0 – 10 V, 2–10 V, 0 – 20 mA, 4 – 20 mA and commercially available PT1000 (only on two analogue inputs); +24 V DC power supply
- 2 configurable digital inputs (Ext. OFF, Ext. Min, Ext. Max, heating/cooling, manual override (uncoupled from building automation), operation lock (key lock and remote operation configuration protection))
- 2 configurable signal relays for run signals and fault messages
- Slot for Wilo-CIF modules with interfaces for building automation (BA) (optional accessories: CIF modules Modbus RTU, BACnet MS/TP, LON, PLR, CAN)
- Wilo Net as a Wilo system bus for communication between Wilo products, e.g. Multi-Flow Adaptation; twin-head pump operation and Wilo-Smart Gateway
- Automatic emergency operation with definable pump speed for exceptional circumstances, e.g. bus communication or sensor value malfunction
- Rotatable, graphic colour display (4.3 inches) with one button manual operation level
- Bluetooth interface via Wilo-Smart Connect module BT
- Use the Wilo-Assistant app to read and set operating data and –among other things– set up a commissioning protocol through the Bluetooth interface
- Integrated dual pump management (twin-head pumps are prewired) when using 2 single pumps as twin-head pump unit (connection via Wilo Net)
- Cable break detection when using an analogue signal (in connection with 2 – 10 V or 4 – 20 mA)
- Time stamp for error/warnings and historical operating data
- Continuous operating data memory
- Standard condensate drainage holes in the motor housing (closed upon delivery)
- Air vent valve on the lantern
- Pump
- Wilo-Smart Connect module BT
- Threaded cable glands with sealing inserts
- Installation instructions (short summary) and declaration of conformity
- 3 mounting brackets with fixation material for installation on a base
- Blind flanges for twin-head pump housing
- Installation aid for mechanical seal (incl. mounting bolts)
- CIF module PLR
- CIF module LON
- CIF module BACnet MS/TP
- Modbus RTU CIF module
- CIF module CANopen
- CIF module Ethernet Multi-protocol (Modbus TCP, BACnet/IP)
- Differential pressure sensor DDG 2 – 10 V
- Temperature sensor PT1000 AA
- Sensor sleeves for the installation of temperature sensors in the pipe
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- Made of steel.
- Counter flanges (weld) are delivered complete (in pairs) with bolt, nut and flange gasket.
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- Thickness: 2 mm.
- Inner diameter: 77 mm.
- Outer diameter: 115 mm.
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Connection to Stratos Maxo to detect the fluid temperature in the case of temperature-dependent pump control or to detect heating/cooling quantities.
- Sensor Pt 1000 Class AA, ø6 x 40 mm
- Cable length: 3 m
- Measurement range: -5 °C to 70 °C, briefly up to 90 °C
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Connection to Stratos Maxo-Z to detect the hot water outlet temperature on the reservoir to detect the thermal disinfection.
- Sensor Pt 1000 Class B, ø8.5 x 35 mm
- Cable length 5 m
- Measurement range -5 °C to 70 °C, briefly up to 90 °C.
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For admission of the immersion sensor Pt 1000 AA for connection to Stratos MAXO.
- Thread: G 1/2
- Inner Ø 6.4 mm for sensor to ø6 mm
- Length of engagement 45 mm for installation in thread T-connector for use with pipes from DN 25 to approx. DN 50
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General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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Enables remote monitoring and control of connected products using the Wilo-Smart connect function in the Wilo Assistant app.
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General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
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Temperature sensor intended for Stratos MAXO -R7 and Stratos MAXO-D -R7 (threaded pumps).
Features:
- Operation via control mode T-const. and ΔT const.
- Night setback
- Measurement of heating and cooling energy
- Automatic switching between heating / cooling
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The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
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The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
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