Existing pump - Multistage
![](/storage/506/helix-ve2-16-400x400.png)
Replacement pump Exchange sheet
Comment
Product information
Helix2.0-VE 1006-2/25/V/KS/3
![](/storage/3311/helix2-0-ve-k-ver-200x180.png)
Design
Highly efficient, non-self-priming high-pressure multistage centrifugal pump in vertical design with in-line connections, equipped with electronically controlled EC motor of energy efficiency class IE5 in accordance with IEC 60034-30-2.
Application
- Water supply and pressure boosting
- Industrial circulation systems
- Process water
- Closed cooling circuits
- Heating
- Washing systems
- Irrigation
- 2” colored LCD display
- Wilo Green Button Technology and soft button with return function for menu navigation and pump setting
- Green LED indicates pump status
- Blue LED indicates that pump is influenced externally via an interface
- Impellers, guide vanes and stage housings made of corrosion-resistant material
- Constant pressure p-c
- Constant differential pressure ∆p-c
- Variable differential pressure ∆p-v
- Constant speed n-c
- PID control
- IN (AI 1): Input sensor signal 4-20 mA, 0-10 V, 0-20 mA or 2-10 V
- IN (AI 2): Input setpoint 0-20 mA, 0-10 V, 4-20 mA, 2-10 V or input sensor signal 4-20 mA, 0-10 V, 0-20 mA or 2-10 V
- Extern off
- Lack of water detection by binary input
- Max. pressure limit detection
- Min. pressure limit detection
- Lack of water detection by suction sensor
- Zero flow test (open loop)
- No-Flow Stop (closed loop)
- Dry running detection
- Volume flow calculation by using differential pressure sensor
- Pump kick
- Error and warning codes
- Overload protection
- Access lock
- Plug-in position for Wilo CIF-modules PLR, LON, BACnet MS/TP, Modbus RTU, CANopen, Ethernet Multi-protocol (Modbus TCP, BACnet/IP) for connection to the building automation
- Main/standby operation
- Pump cycling main/standby operation after 24 hours or automatic fault-actuated switchover
- Wired connection via Wilo Net
Electrical connection:
- 3~ 380 V …440 V (+/- 10%) 50 Hz/60 Hz
- TN, TT, IT
- Helix2.0-VE 2 – 16 (EPDM): -30 to 120 °C (130 °C on request)
- Helix2.0-VE 2 – 16 for aggressive media (FKM): -15 to 90 °C
- Helix2.0-VE – 52 (EPDM): -20 to 120 °C (130 °C on request)
- Helix2.0-VE 22 – 52 for aggressive media (FKM): -15 to 90 °C (-30 to 120 °C with EPDM gasket on request)
Protection class: IP 55
Max. ambient temperature: +50°C
Available versions:
Helix2.0-VE 2 – 16: PN 16 with oval flanges, PN 25 with round flanges according to ISO 2531 and ISO 7005 (Victaulic coupling on request)
Helix2.0-VE 22 – 52: PN 16 and PN 25 with round flanges according to ISO 2531 and ISO 7005
Materials
Helix2.0-VE 2, 4, 6, 10, 16:
Standard version
- Impellers, stage housings and guide vanes made of stainless steel 1.4307 (AISI 304L)
- Pump housing made of stainless steel 1.4301 (AISI 304)
- Baseplate and lantern in EN-GJL-250 (cataphoretic coated)
- Shaft made of stainless steel 1.4301 (AISI 304) or 1.4462 (AISI 318LN) (depending on version)
- Sleeve under the mechanical seal 1.4404 (316L)
- O-ring of EPDM (FKM gasket on request)
- Jacket pipe made of stainless steel 1.4301 (AISI 304)
- Impellers, stage housings and guide vane apparatuses made of stainless steel 1.4404 (316L)
- Pump housing made of stainless steel 1.4404 (316L)
- Shaft made of stainless steel 1.4404 (316L) or 1.4462 (AISI 318LN) (depending on version)
- Sleeve under the mechanical seal 1.4404 (316L)
- O-ring of FKM (EPDM gasket on request)
- Jacket pipe made of stainless steel 1.4404 (316L)
Standard version
- Stage housings, impellers, guide vane apparatuses made of stainless steel 1.4307 (AISI 304L)
- Pump housing made of stainless steel 1.4301 (AISI 304) or cataphoretic-coated grey cast iron EN-GJL 250, loose flanges made of EN-GJS 400 for Helix2.0-VE 36-52.
- Shaft made of stainless steel 1.4057 (AISI 431)
- Sleeve under the mechanical seal 1.4404 (316L)
- O-ring of EPDM (FKM gasket on request)
- Jacket pipe made of stainless steel 1.4301 (AISI 304)
- Stage housings, impellers, and guide vane apparatuses made of stainless steel 1.4404 (316L)
- Pump housing: all parts which come in contact with the media are made of cast stainless steel 1.4409 (316L); loose flanges of cataphoretic-coated grey cast iron EN-GJL 250 for Helix2.0-VE 22 / EN-GJS 400 for Helix2.0-VE 36-52.
- Baseplate made of stainless steel 1.4301 (AISI 304)
- Shaft made of stainless steel 1.4404 (316L) or 1.4462 (AISI 318LN) (depending on version)
- Sleeve under the mechanical seal 1.4404 (316L)
- O-ring of FKM (EPDM gasket on request)
- Pressure shroud made of stainless steel 1.4404 (316L)
- Helix2.0-VE high-pressure multistage centrifugal pump
- Installation and operating instructions
- Helix2.0-VE 2 – 16 (version PN16 with oval flanges): Counter flanges made of stainless steel with corresponding screws, nuts and gaskets
![](/storage/991/by-pass-200x180.png)
Bypass kit for continuous ventilation of Helix pumps in series 2/ 4 / 6 / 10 / 16.
- Comes with pressure gauge.
- Suitable to use for all types of self and normal suction systems, e.g. irrigation, cooling towers etc.
![](/storage/992/bottenplatta-helix-200x180.png)
Foot plate is for mounting on foundation or floor. It fits all pumps in the Helix series with a maximum engine power of 5.5 kW.
- Pump housing (pump) is screwed into the foot plate with four bolts (dimension M8 or M10, depending on the pump size - see pump catalogue leaf), recommended length of bolt 40-70 mm.
- The foot plate is equipped with vibration dampers, one in each corner.
- Made of stainless steel.
- Dimensions: 405 x 90 x 405 mm (W x H x D).
![](/storage/993/sakerhetsventil-siboost-200x180.png)
The safety valve protects the system against overpressure when using water supply and pressure relief systems.
- Activation pressure 10% above the factory preset pressure.
- Allowed media - water without abrasive particles.
- Media temperature max 130 ° C.
- House made of plaster / brass.
- Seal made by Perbunan / EPDM.
![](/storage/993/sakerhetsventil-siboost-200x180.png)
The safety valve protects the system against overpressure when using water supply and pressure relief systems.
- Activation pressure 10% above the factory preset pressure.
- Allowed media - water without abrasive particles.
- Media temperature max 130 ° C.
- House made of plaster / brass.
- Seal made by Perbunan / EPDM.
![](/storage/985/ir-stick-200x180.png)
The IR-Stick in combination with the supplied Wilo software (CD-ROM), makes it possible to read out and save data records for pumps as well as send previously defined pump settings.
- IR carrier frequency: 33 kHz / 455 kHz
- Software upgrade: via USB
- Inaccessibly installed pumps
- Quick configuration of pumps
- Extensive operating information
- Detailed fault diagnosis
- Statistical functions
- Special settings/control modes for special requirements
- Protection against unauthorised access
- Archiving of pump data sets
![](/storage/994/nippelsats-wms-siboost1-200x180.png)
![](/storage/995/torrkorningsskydd-wms-siboost1-y-200x180.png)
Connection to the joint tubing Rp ¼' threaded bushing.
The pressure switch locks at 1.0 bar and enables at 1.3 bar (factory works setting in accordance with DIN 1988).
The factory settings cannot be modified.
![](/storage/3296/kabelforskruvning-200x180.png)
![](/storage/3296/kabelforskruvning-200x180.png)
![](/storage/2652/cif-modul-200x180.png)
General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
![](/storage/2652/cif-modul-200x180.png)
General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
![](/storage/2652/cif-modul-200x180.png)
General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
![](/storage/2652/cif-modul-200x180.png)
General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
![](/storage/2652/cif-modul-200x180.png)
General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
![](/storage/2652/cif-modul-200x180.png)
General functions
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
![](/storage/2652/cif-modul-200x180.png)
General functions:
Serial, digital interface for connection to building automation (BA) for the transfer of data points as:
- Control commands to the pump
- Messages from the pump
- Process values
![](/storage/3064/pressure-sensor-kit-0-16-bar-200x180.png)
The sensor measures the differential pressure between the suction ports and discharge ports to the pipes, and converts this into an electrical signal 4-20 mA, which is used by the frequency converter to regulate the pressure of the pump. The value of the output current is proportional to the differential pressure.
![](/storage/2675/trycktank-med-givare-200x180.png)
![](/storage/3308/kap-helix20-ve-200x200.png)
![](/storage/3307/kopplingsschema-helix20-ve-200x200.png)